TPDD: Difference between revisions

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===Cable===
===Cable===
The "RS-232" interface to the TPDD is actually 0v to -5v TTL, while rs232 serial ports use -12v to +12v. So the cable isn't just a cable, it has electronics to convert the signal levels.


Pinout
Pinout
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:[https://rsmicro.wordpress.com/2018/08/26/tpdd-cable/ Rick's Initial post]
:[https://rsmicro.wordpress.com/2018/08/26/tpdd-cable/ Rick's Initial post]
:[https://rsmicro.wordpress.com/2018/09/08/built-tpdd-cable-comparison-to-oem/ Rick's Follow-up]
:[https://rsmicro.wordpress.com/2018/09/08/built-tpdd-cable-comparison-to-oem/ Rick's Follow-up]
:[https://oshpark.com/shared_projects/vntX40yC Rick's PCB]


Since then I have made my own pcb using the same key transistor, but in a smaller pcb which fits more types of back shells and leaves more room for cord strain relief, and the pads for the db25 plug are longer and spaced more accurately to work with a plug that has through-hole solder pins instead of solder cups, so the PCB actually fits in between the rows of pins.
To build a cable based on Rick's pcb, but using all standard parts that you can buy instead of having to find a FB100 cable and destroy it to get the special plug for the TPDD:


Here are all the parts to build the cable:
:[https://oshpark.com/shared_projects/vntX40yC Rick's PCB]
 
:[https://www.digikey.com/short/pmb339 Components]
*[https://oshpark.com/shared_projects/xKfsPP5o Circuit Board (updated version not shown in these pics)]
*[https://www.digikey.com/short/pmb339 Components]
::OSHPark sends 3 boards. If you want to use all 3 boards and build 3 cables, multiply all quantities in the DigiKey cart by 3.
::DigiKey web site is sometimes pretty glitchey. If it says invalid part numbers, just reload the page.


* The numbers 1-7 on the PCB correspond to the numbers on the TPDD connector in the diagram above. Pin 8 on the TPDD is not used.
* The numbers 1-7 on the PCB correspond to the numbers on the TPDD connector in the diagram above. Pin 8 on the TPDD is not used.
* You need a [https://www.google.com/search?q=sn-28b SN-28B Crimp Tool].
* You need a special crimp tool to crimp 28awg dupont style pins. Example: [https://www.google.com/search?q=sn-28b SN-28B Crimp Tool].
* Additional materials:
* Additional materials:
:: 3/16" heat shrink tubing
:: 3/16" heat shrink tubing
:: 1/2" heat shrink tubing (double wall, 3:1 ratio)
:: 1/2" heat shrink tubing (double wall, 3:1 ratio)
* The pins on the db25 connector above will be too long for the solder pads on the pcb. You will need to cut them appoximately in half. Rick used a connector with solder cups instead of through-hole pins, because the solder cup style is what typically comes with typical back shells. But a standard 1.6mm thick pcb doesn't actually fit in betwen the rows of solder cups.
* The back shell is special. Most back shells don't fit in the opening in a Model 100. The back shell in the digikey cart above does.


<!-- [https://photos.app.goo.gl/MN3VEmhEbqehxEzh8 Pictures] -->
These photos show Rick's original PCB, not the new one, but it works the same way.
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RS-TPDD-1.jpg
RS-TPDD-1.jpg
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RS-TPDD-14.jpg
RS-TPDD-14.jpg
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===Cable BKW 1===
Same as above, but the pcb is smaller to allow more room inside the back shell for strain-relief, and the db25 solder pads are longer to fit the pins without cutting.
*[https://oshpark.com/shared_projects/xKfsPP5o Circuit Board]
Same components, materials, tools as above


===Cable BKW 1===
===Cable BKW 1===

Revision as of 20:40, 28 July 2019

Overview

There were two versions of the Tandy Portable Disk Drive. Both were very similar. The drive is a a re-branded Brother FB-100.

Common features of both versions

Size, shape, weight
Batteris: 4 x AA
Wall power: 5.5mm x 2.1mm, 6vdc, center negative, 400ma (Tandy 26-3804)
Media: 3.5" DD, aka "720K" diskettes (not HD 1.44M)
Drive is single-sided. The disks may be single or double-sided, but the drive only uses one side.

Tandy Portable Disk Drive

100K

TPDD bootstrap procedure
TPDD Operation Manual
Command Reference
Software Manual

Tandy Portable Disk Drive 2

200K in the form of 2 100K banks (still only uses one side of the disk)

TPDD-2 bootstrap procedure
TPDD-2 Operation Manual

Parts

Belt

Standard size code: FRW-8.5

Search "FRW 8.5 belt" on Google or ebay

Cable

The "RS-232" interface to the TPDD is actually 0v to -5v TTL, while rs232 serial ports use -12v to +12v. So the cable isn't just a cable, it has electronics to convert the signal levels.

Pinout

+------------------------------------------------+
|                                                |
|                                                |
|                 RS-232C                        |
|                   ___                          |
|               +--+   +--+              +-----+ |     
|               | 7 5 3 1 |              | (o) | |
|               | 8 6 4 2 |              |     | |
|               +---------+              +-----+ |
+------------------------------------------------+
1 GND
2 CTS
3 DTR
4 RTS
5 DSR
6 TXD
7 RXD
8 NC

In the beginning, there was the Marty Goodman Document, and it was good.

More recently, Rick Shear has taken a new and very careful look at a real cable, and the Marty Goodman doc, and has probably identified the "mystery" components that Marty Goodman talks about. It looks right, and this cable does indeed work.

Rick's Initial post
Rick's Follow-up

To build a cable based on Rick's pcb, but using all standard parts that you can buy instead of having to find a FB100 cable and destroy it to get the special plug for the TPDD:

Rick's PCB
Components
  • The numbers 1-7 on the PCB correspond to the numbers on the TPDD connector in the diagram above. Pin 8 on the TPDD is not used.
  • You need a special crimp tool to crimp 28awg dupont style pins. Example: SN-28B Crimp Tool.
  • Additional materials:
3/16" heat shrink tubing
1/2" heat shrink tubing (double wall, 3:1 ratio)
  • The pins on the db25 connector above will be too long for the solder pads on the pcb. You will need to cut them appoximately in half. Rick used a connector with solder cups instead of through-hole pins, because the solder cup style is what typically comes with typical back shells. But a standard 1.6mm thick pcb doesn't actually fit in betwen the rows of solder cups.
  • The back shell is special. Most back shells don't fit in the opening in a Model 100. The back shell in the digikey cart above does.

Cable BKW 1

Same as above, but the pcb is smaller to allow more room inside the back shell for strain-relief, and the db25 solder pads are longer to fit the pins without cutting.

Same components, materials, tools as above

Cable BKW 1

Re-work of Rick's pcb:

  • smaller pcb to allow more room to strain-relieve the cable end inside the back shell, and allow possible compatbility with more types of backshells.
  • fewer, shorter, simpler traces and vias
  • adjusted footprint for db25 plug to use a through-hole solder type instead of solder cup type, so the pcb actually fits between the pins. That type has longer pins so the solder pads needed to be lengthened.

Cable BKW 2

New design with the transistors on the TPDD-end instead of the DB25-end. This way you do not need to crimp Dupont style pins. You just assemble this tiny pcb, cut the 9-pin plug off of a cheap pre-made 9/25 modem cable and throw it away, and solder the cable with factory molded 25 pin plug to this pcb, and finally secure with some hot-glue & heat-shrink, maybe a zip-tie. This uses the same transistor as the two other versions above. Still working on an answer for polarity. Probably replace the single 2x4 header with a 2x3 header standing up, and two 1x2 headers to either side of that.

Cable BKW 3

The through holes for the wires were way too small and close in BKW2.

Cable BKW 4

Adds a place to secure the cable with a zip tie.

PCB: https://oshpark.com/shared_projects/dyMZxoye
BOM: https://www.digikey.com/short/pbc3pp
Assembly:
  • Solder all components to pcb per the render pics.
  • Cut the db9 plug off the serial cable. Strip the outer sheath back 1 to 2 inches. Strip each wire 1/8".
  • Put 2 to 3 inches of 1/2" diameter heat shrink on the serial cable. (don't shrink yet)
  • Use a dmm continuity tester to identify which wires go to which pins on the db25. Find pin 2 on the db25, find which wire goes to pin 2, solder that wire to through-hole labeled 2 on the pcb. Repeat for all the numbered holes. Cut any left-over wires short at the cable sheath.
  • Secure the end of the cable to the pcb with a zip-tie.
  • Add some hot-glue around the soldered wires where they meet the pcb.
  • Pull the two un-soldered pins from the back of the female 2x3 pin socket. Or cut them off with flush cutters.
  • Slide the heat-shrink up over the pcb and shrink.

Software

For PCs

TPDD used double density 3.5" disks, but used a format that is incompatible with modern pc drive controllers. Normal MS-DOS formatted disks are written with MFM encoding, while the TPDD used FM encoding. Even using special software to read non-standard formats, you can't make a normal drive & drive controller read or write FM.

To read or write a TPDD disk from a modern machine, you need a working TPDD drive and the special RS232-to-TTL level-shifting serial cable that came with it, and a "TPDD Client" software to talk to the drive over the serial connection the same way the M100 does.

There are several TPDD clients for more modern machines. Most of these are themselves also no longer modern. For example Lap-Desk and PDD are both 16-bit DOS programs that don't work on Windows.

TpddTool Python TPDD Client

For M100/102/200

The normal way to use a TPDD is to install a "dos" on an M100. Several such dos's have been made. The drive came with a utility disk and a functional dos called "floppy". Others have been made by 3rd parties that provided more features or smaller ram footprint or more flexible installation/usage. There are also various special purpose utility programs aside from dos's.

Floppy/Floppy2

Teeny

TS-DOS

POWR-DOS